Fusion 360 add-in v2.2.0Pro tier

Steel Frame & Weldments Pro

Everything in Steel Frame & Weldments, plus the part of the job that happens after the frame is modelled: weld beads and a weld schedule, a weld cost, base plates, a stock-bar cut plan, flat DXF of every plate and a cut list that shows up in your drawings.

6 Pro tools
on top of 14 standard
< 5% waste
planned bar cutting
0.00%
mass vs hand formula
Rippled weld beads on a mitred square tube corner built by Steel Frame & Weldments Pro in Fusion 360

What Pro adds

From a modelled frame to a quoted, cut, welded one

Standard gets the geometry and the cut list right. Pro covers what fabricators still do by hand afterwards — and what no CAD does natively: the weld schedule and its cost, the foot plates, the bar order, the laser files and the drawing parts list.

Weld Bead + weld schedule

Seams are found from the joints the frame already has. Rounded fillet and cap beads, saddle beads on coped tube, stitch welding, and a schedule with length and deposited mass per weld.

Weld Cost

Arc time, labour time, consumable mass and cost per weld with MIG, flux-cored, TIG and stick presets — every rate editable and remembered.

Base Plate

Bolted foot and mounting plates on any member end: overhang or explicit size, rectangular or PCD hole patterns, slots, centre hole, chamfered or rounded corners.

Stock Optimizer

Nests the cut list onto the bars you buy. Bars to order, utilisation, waste and remnants per profile, plus a bar-by-bar cut plan as PDF and CSV.

Plates to DXF

One flat DXF per unique gusset, end cap and base plate — true arcs and circles, outline at the origin — with a quantity index for the laser.

Drawing-ready parts

Profile, length and end cuts written into each component Description, so the Fusion Parts List and balloons show the cut list. Mass and surface area per piece in every export.

Fusion 360 with the Weldments tab open: a two-level steel table frame with braces and base plates, the Weld Bead dialog on the right with scope, bead type and size, surface, rippled and intermittent options
Pro in Fusion: Weld Bead on a two-level table frame (SHS 40/30/25, braces, base plates). Pick the bodies, set leg size and surface, OK — the seams are found and the beads built.

The Pro commands on the ribbon

Base Plate and Weld Bead sit in the Create panel next to End Cap; Stock Optimizer, Plates to DXF and Weld Cost follow Cutting List in the Manage panel.

Weld Bead

Seams from the joints, rounded beads, weld schedule. Smooth, textured or rippled.

Weld Cost

Consumable, arc and labour time, cost per weld with process presets.

Base Plate

Foot and mounting plates with rectangular or PCD bolt patterns.

Stock Optimizer

Cut list nested onto stock bars; bars to order, waste, cut plan.

Plates to DXF

Flat DXF per plate type with a quantity index for the laser.

Cutting List (Pro)

Weld schedule, stock plan pages, mass, surface and part descriptions.

Weld Bead

Beads where the joints are, a schedule you can audit

Pick the bodies to weld (or a whole frame) and the add-in finds the seams from the miters, butts, copes and plates the frame already has. Solid beads are built in one feature and the weld schedule goes into the Cutting List, CSV and PDF.

  • SolidWorks-style rounded fillet beads, surface caps on flush and convex edges, segmented saddle beads on coped round tube.
  • Choose Smooth or Textured (hammered bump map) surfaces, and switch on Rippled beads for real scalloped MIG-look geometry when you render.
  • Intermittent (stitch) welding with weld length and pitch; the schedule counts the welded length only.
  • Every row shows fillet and cap length separately, so deposited mass = length × area × density can be checked by hand. Verified against closed-form values on square, round and mitred joints.
  • Welds survive a Frame or Member edit: they are rebuilt on the new bodies with the same weld numbers.
Close-up of a cross rail butted against the main rail: the bead fills the groove between the square rail end and the rounded shoulder of the SHS
Same-size T-joint: the bead bridges the groove between the square rail end and the rounded corner of the main rail.
Rectangular SHS frame with two cross rails, every joint carrying bronze rippled weld beads
600 × 400 frame, SHS 40x40x3: 8 welds found automatically, all four sides of every T-joint, one click.
WELD LIST page of the fabrication PDF listing eight welds with type, length, bead count, deposited mass, throat, wall thickness and a code check column
WELD LIST page of the cut sheet PDF for that frame: W1–W8, fillet + cap lengths, beads in the model, deposited mass, throat and wall thickness, AWS / EN checks — 1282 mm total.

Weld Cost

A quote from the schedule in one click

Pick the process and the estimator’s model runs on every weld of the schedule: consumable = deposited mass ÷ efficiency, arc time = mass ÷ deposition rate, labour time = arc time ÷ operating factor, cost = labour + wire + gas. MIG, flux-cored, TIG and stick presets fill typical values; your rates are remembered and exported with the CSV so the quote can be audited later.

  • Per weld and in total: length, deposited and consumable mass, arc minutes, labour minutes, cost.
  • Live table in the dialog — change a rate and every row updates.
  • The frame above: 8 welds, 1282 mm, 99 g of wire, 6.3 min of welder time, $3.05 at the default MIG rates.
Weld Cost dialog in Fusion 360 over the welded table frame: process MIG/GMAW, rates and assumptions, and a live per-weld table with length, wire, arc, labour and cost
Weld Cost dialog: MIG/GMAW preset, rates and assumptions, live per-weld table — change a rate and every row updates.
Cutting List dialog in Fusion 360: member rows with end cuts and quantities, totals, and the weld schedule rows W1–W9 with type, length and mass
Cutting List in Fusion: 21 members, 12.5 m, then the weld schedule W1–W9 (fillet z5, length, mass) in the same dialog.

Weld schedule in the cut list

Numbers you can check by hand

Every weld row separates fillet length from cap length (a flush or convex edge gets a surface cap, 0.6 z², instead of a fillet, z²/2 + 10%), so deposited mass = length × area × 7.85 g/cm³ is reproducible on paper. Seam lengths are measured on the real geometry and verified against closed-form values: a 20 mm square T-joint reads 80.8 mm, a Ø20 round bar on a flat reads 62.8 mm against π·20 = 62.83.

Drawing-ready parts

The cut list appears in your Fusion drawing

Each member component gets a Description such as SHS 40x40x3 L=1040/960 45°/45°, plates get their size. Add the Description column to the Parts List and balloons and the cut list is right there — no add-in needed on the drawing side. Mass and surface area per piece are in the table, CSV and PDF for paint and galvanizing quotes.

Base Plate dialog in Fusion 360 with a post end face selected and the plate highlighted: overhang, thickness, chamfer, rectangular bolt pattern
Base Plate dialog: select the end face, set overhang / thickness / corners / bolt pattern — the plate previews on the post.

Base Plate

Foot plates and mounting plates in seconds

Select the member end faces and get a plate flush under the post, centred on the section, sides parallel to the walls, with the bolt pattern you need. It rides on the same machinery as End Cap, so it is rebuilt automatically after a frame edit and listed in the cut list.

  • Size by overhang around the section or by explicit width × depth; thickness; chamfered or rounded corners.
  • Rectangular n × m holes with automatic or set spacing and optional slots; or n holes on a pitch circle from a start angle; optional centre hole for a leveling foot.
  • Patterns that would fall outside the plate or overlap are refused with a message, not built wrong.
  • Cut list row like BasePlate-110x110x10-4xD14 with the hole details in the text.
Post with a rounded base plate with slotted holes and a chamfered top plate with six holes on a pitch circle
Base plates: slotted rectangular pattern below, PCD pattern with centre hole on top.

Plates to DXF

Every plate as a laser-ready DXF

One flat DXF per unique gusset, end cap and base plate, quantity and thickness in the file name, plus plates_index.csv with size, mass and material for the cutting order. R12 DXF in millimetres with true lines, circles and arcs, outline at the origin — readable by every nesting and CAM program. Nothing is added to your model.

Rendered DXF outline of a base plate with rounded corners and two slotted holes
BasePlate-140x100x10-2xD14_x1.dxf as exported.

Stock Optimizer

Which piece comes out of which bar

Cutting in list order typically wastes 15–30% of the steel; a planned cut lands under 5%. Enter the stock lengths you buy, the saw kerf, the end trim and the offcut you keep, and the optimizer fills every bar with the pieces that use it best — an exact knapsack per bar, the way shop optimizers work, in a fraction of a second.

  • Per profile: bars to order (count × stock), utilisation, waste and reusable remnants, updated as you type.
  • Several stock lengths at once; the least wasteful bar is picked each time. Members longer than every stock are listed, never dropped.
  • PDF with one diagram per bar — pieces to scale with their cut-list item number, offcut hatched — and a CSV cut sequence. Also appended to the cut sheet PDF.
Stock Optimizer dialog in Fusion 360 over the table frame: stock length, kerf, end trim, offcut threshold and a per-profile table with bars, utilisation, waste and remnants
Stock Optimizer dialog: 17 pieces of three SHS sizes on 4 × 6000 mm bars, utilisation and remnants per profile, updated as you type.

Workflow

Model once, hand the shop everything

01

Frame, plates, welds

Build the frame as in Standard, add base plates and gussets, then run Weld Bead on the bodies you want welded. Edit the frame later — plates and welds follow.

02

Cut list, stock plan, DXF

Cutting List with mass, surface and weld schedule; Stock Optimizer for the bar order; Plates to DXF for the laser.

03

Quote and drawing

Weld Cost for the welding side of the quote; open a Fusion drawing and the Parts List already carries profile, length and end cuts.

First page of the fabrication PDF with model overview, balloons, cut list table and mass totals
Cut sheet PDF, page 1: overview with balloons, table, mass and surface totals.
Stock plan PDF page with a summary table and bar diagrams showing pieces and offcuts
STOCK PLAN page of the same PDF: 7 pieces on 2 × 6000 mm bars, 92% utilisation; item numbers match the balloons.
Weld Cost table with eight welds, deposited and consumable mass, arc and labour time, cost and the assumptions used
weld_cost.csv: rows, totals and the assumptions block — the welding side of the quote.

Standard or Pro

Same add-in, two listings

Both are the same codebase. Standard stays the frame modeller it always was; Pro switches on the fabrication tools. Files made with one open fine in the other.

CapabilitySteel Frame & Weldments v1.3.2Steel Frame & Weldments Pro v2.2.0
Frame, Member, miter / butt / cope, corner override, weld gapIncludedIncluded
Gusset, End Cap, Tab / Slot joints, Notch, Miter, Trim / ExtendIncludedIncluded
616-size library, custom profiles, CSV importIncludedIncluded
Cutting List: table, CSV, PDF cut sheets with balloonsIncludedIncluded
Mass and surface area per pieceIncludedIncluded
Weld Bead: beads, weld schedule, textured / rippled optionsIncluded
Weld Cost estimateIncluded
Base Plate with bolt patternsIncluded
Stock Optimizer (1D bar nesting) + stock plan pagesIncluded
Plates to DXF + indexIncluded
Drawing-ready part descriptions (Parts List)Included
AI control (MCP) of the add-inIncludedIncluded

License

One-time purchase, Autodesk sign-in, 3-day trial

A free 3-day trial starts the first time you run the add-in. Purchase through the Autodesk App Store and Pro unlocks through Autodesk Entitlement when you sign in to Fusion. Activation codes are available for team installs and direct licensing.

Steel Frame & Weldments Pro v2.2.0

Early access

Windows and macOS. Built for fabricators who quote, cut and weld what they model — machine frames, tables, guards, carts, trailers, structures.

Common questions

Is the deposited mass a real figure?

It is the estimator’s figure: theoretical fillet area z²/2 plus 10% reinforcement (caps 0.6 z²) times length times 7.85 g/cm³. The lengths themselves are measured on the real seams and checked against hand formulas to within 1%. The 3D beads are drawn fuller for looks; the schedule, not the bead bodies, is what to quote from.

Does Weld Bead work on everything?

It welds the joints the frame produced: miters, butts, copes, plates, round-tube saddles (use the coped trim type). Oblique contacts it cannot bead are still listed with their length as data-only rows, never silently skipped.

Will the Stock Optimizer know my stock?

You enter the lengths you buy — 6000, 6100, 12000 or anything else — plus kerf, end trim and the minimum offcut you keep. The settings are remembered and reused by the cut sheet’s stock plan pages.

Can the laser shop read the DXFs?

They are plain R12 DXF in millimetres with LINE, CIRCLE and ARC entities on layer 0 — the most universal flavour there is. Bolt holes and slots are true circles and arcs.

I already own Standard. Do I need to rebuild my models?

No. Pro opens the same files; frames, plates and joints made in Standard are recognised and the Pro tools work on them straight away.

What does the drawing side need?

Nothing extra. The descriptions are ordinary component properties; switch on the Description column in the Parts List and balloon as usual.

Feedback

Tell me what the shop still does by hand

Most of Pro started as somebody describing a step they still did outside Fusion. Bugs, missing profiles, a report the shop wants — send it with the email your Fusion account uses.

What is this about?
Which add-in?

0 / 4000

Reports are open to licence holders and trial users. vanthan92e1@gmail.com